Duplex Steel 2205 Pipes
Duplex Steel 2205 is a two-phase stainless steel composed of about equal parts austenite and ferrite. It is also known as UNS S32205, EN 1.4462 and ASTM 2205 in the industry. This grade offers outstanding corrosion resistance, high tensile strength, and resistance to stress corrosion cracking, making it a preferred choice for demanding environments such as oil & gas, chemical processing, desalination, and marine applications. It offers a significant cost advantage without compromising performance, as it contains less nickel than standard austenitic grades.
2205 Duplex Stainless Steel Pipe
Duplex 2205 pipe prices in India are valued based on pipe size, grade certification, and order volume. Here is a broad look at prices to help you plan your purchases.
- Approximate price range: Duplex 2205 pipes are priced between ₹400 and ₹600 per kg. The seamless pipes typically cost more than welded variants due to the manufacturing process.
- Factors affecting price: The key factors include raw material costs (nickel and molybdenum), pipe schedule, surface finish, appropriate certifications (such as NACE or PED), and order volume. Bulk orders of more than 1,000 kg are often reasonably priced.
Available Types of 2205 stainless steel pipe:
Duplex 2205 pipes are manufactured in 5 primary types to cover a wide range of installation and performance requirements.
- Duplex Steel 2205 EFW Pipes
- Duplex Steel 2205 Seamless Pipes
- Duplex Steel 2205 Welded Pipes
- Duplex Steel 2205 ERW Pipes
- Duplex Steel 2205 Custom Pipes
Duplex 2205 Pipe Specifications
Duplex 2205 pipes are designed as per the required international standards and are available in various sizes, schedules, and finishes. The following table summarises the core specifications.
|
Parameter |
Details |
|
Standards & grades |
ASTM A813, ASTM A469, ASTM A269, ASTM A240, ASTM A182 (F44), ASTM A814, ASTM A312, ASTM A249 |
|
Pipe sizes |
1/8" NB to 36" NB (custom sizes available on request) |
|
Pipe schedules |
SCH 5, SCH 10, SCH 40, SCH 80, SCH 160, XXS |
|
Forms available |
Seamless, Welded, EFW, ERW, Custom Fabricated |
|
Wall thickness |
0.5 mm to 25 mm (schedule- and diameter-dependent) |
|
Finish |
Annealed & Pickled (AP), Bright Annealed (BA), No. 1, No. 4, Mirror Finish, Sandblasted |
Chemical Composition Of Duplex Steel 2205 Pipes
Duplex 2205 consists of a two-phase structure by carefully controlling the metals. Chromium and molybdenum help it resist corrosion, and nitrogen makes it much stronger.
|
Element |
Symbol |
Percent by weight |
|
Chromium |
Cr |
22.0 – 23.0% |
|
Nickel |
Ni |
4.5 – 6.5% |
|
Manganese |
Mn |
2.0% max |
|
Silicon |
Si |
1.0% max |
|
Phosphorous |
P |
0.03% max |
|
Sulfur |
S |
0.02% max |
|
Carbon |
C |
0.03% max |
|
Nitrogen |
N |
0.1 – 0.2% |
|
Molybdenum |
Mo |
3.0 – 3.5% |
|
Iron |
Fe |
Balance |
Mechanical Properties Of Duplex Steel 2205 Pipes
Duplex 2205 delivers significantly higher strength than standard 304 or 316 grades, allowing the use of thinner wall sections without reducing load capacity. The key mechanical values are listed below.
|
Mechanical property |
Value |
|
0.2% Yield strength |
65 ksi min (448 MPa min) |
|
Tensile strength |
90 ksi min (620 MPa min) |
|
Elongation |
25% min |
|
Hardness (HRC) |
293 max (Brinell) |
Size Chart Of A790 UNS S32205 Pipes
The duplex steel S32205 pipe size specifications are mentioned in the table below:
|
Pipe Outer Diameter in mm |
Pipe Wall Thickness in mm |
inches |
Schedule |
Kg/m |
|
13.72 |
2.24 |
1/4 |
40S |
0.64 |
|
13.72 |
3.02 |
1/4 |
80S |
0.81 |
|
17.15 |
1.65 |
3/8 |
10S |
0.64 |
|
13.72 |
1.65 |
1/4 |
10S |
0.50 |
|
17.15 |
2.31 |
3/8 |
40S |
0.86 |
|
21.34 |
2.11 |
1/2 |
10S |
1.02 |
|
21.34 |
2.77 |
1/2 |
40S |
1.29 |
|
17.15 |
3.20 |
3/8 |
80S |
1.12 |
|
21.34 |
3.73 |
1/2 |
80S |
1.65 |
|
26.67 |
2.11 |
3/4 |
10S |
1.30 |
|
26.67 |
3.91 |
3/4 |
80S |
2.23 |
|
33.40 |
2.77 |
1 |
10S |
2.13 |
|
26.67 |
2.87 |
3/4 |
40S |
1.71 |
|
33.40 |
3.38 |
1 |
40S |
2.54 |
|
33.40 |
4.55 |
1 |
80S |
3.29 |
|
33.40 |
6.352) |
1 |
160 |
4.30 |
|
42.16 |
2.77 |
1¼ |
10S |
2.73 |
|
42.16 |
3.56 |
1¼ |
40S |
3.44 |
|
42.16 |
4.85 |
1¼ |
80S |
4.53 |
|
42.16 |
6.352) |
1¼ |
160 |
5.69 |
|
48.26 |
2.77 |
1½ |
10S |
3.16 |
|
48.26 |
3.68 |
1½ |
40S |
4.11 |
|
48.26 |
5.08 |
1½ |
80S |
5.49 |
|
60.33 |
2.77 |
2 |
10S |
3.99 |
|
60.33 |
3.91 |
2 |
40S |
5.52 |
|
60.33 |
5.54 |
2 |
80S |
7.60 |
|
60.33 |
8.742) |
2 |
160 |
11.29 |
|
73.03 |
3.05 |
2½ |
10S |
5.35 |
|
73.03 |
5.16 |
2½ |
40S |
8.77 |
|
73.03 |
7.01 |
2½ |
80S |
11.59 |
|
88.90 |
3.05 |
3 |
10S |
6.56 |
|
88.90 |
5.49 |
3 |
40S |
11.47 |
|
88.90 |
7.62 |
3 |
80S |
15.51 |
|
88.90 |
11.132) |
3 |
160 |
21.67 |
|
101.60 |
3.05 |
3½ |
10S |
7.53 |
|
101.60 |
5.74 |
3½ |
40S |
13.78 |
|
101.60 |
8.08 |
3½ |
80S |
18.92 |
|
114.30 |
3.05 |
4 |
10S |
8.50 |
|
114.30 |
6.02 |
4 |
40S |
16.32 |
|
114.30 |
8.56 |
4 |
80S |
22.67 |
|
114.30 |
13.492) |
4 |
160 |
34.05 |
|
141.30 |
6.55 |
5 |
40S |
22.10 |
|
141.30 |
9.53 |
5 |
80S |
31.44 |
|
141.30 |
15.882) |
5 |
160 |
49.87 |
|
168.28 |
3.4 |
6 |
10S |
14.04 |
|
168.28 |
7.11 |
6 |
40S |
28.69 |
|
168.28 |
10.97 |
6 |
80S |
43.21 |
|
168.28 |
14.27 |
6 |
120 |
54.75 |
|
168.28 |
18.262) |
6 |
160 |
68.59 |
|
219.08 |
8.18 |
8 |
40S |
43.20 |
|
219.08 |
12.7 |
8 |
80S |
65.63 |
|
219.08 |
18.23 |
8 |
120 |
91.30 |
|
219.08 |
23.012) |
8 |
160 |
112.97 |
Schedule Chart of 2205 Stainless Steel Pipe
The table below provides details of the 2205 stainless steel pipe schedule chart.
|
1/8" IPS (.405" O.D.) |
3 1/2" IPS (4.000" O.D.) |
|
Pipes, SCH 40, 80 |
Pipes, SCH 10, 40, 80, 160, XXH |
|
1/4" IPS (.540" O.D.) |
4" IPS (4.500" O.D.) |
|
Pipes, SCH 10, 40, 80 |
Pipes, SCH 10, 40, 80, 160, XXH |
|
3/8" IPS (.675" O.D.) |
5" IPS (5.563" O.D.) |
|
Pipes, SCH 10, 40, 80 |
Pipes, SCH 10, 40, 80, 160, XXH |
|
1/2" IPS (.840" O.D.) |
6" IPS (6.625" O.D.) |
|
Pipes, SCH 5, 10, 40, 80, 160, XXH |
Pipes, SCH 5, 10, 40, 80, 120, 160, XXH |
|
3/4" IPS (1.050" O.D.) |
8" IPS (8.625" O.D.) |
|
Pipes, SCH 10, 40, 80, 160, XXH |
Pipes, SCH 5, 10, 40, 80, 120, 160, XXH |
|
1" IPS: (1.315′ O.D.) |
10" IPS (10.750" O.D.) |
|
Pipes, SCH 5, 10, 40, 80, 160, XXH |
Pipes, SCH 10, 20, 40, 80 (.500), TRUE 80 (.500) |
|
1-1/4" IPS (1.660" O.D.) |
12" IPS (12.750" O.D.) |
|
Pipes, SCH 10, 40, 80, 160, XXH |
Pipes: SCH 10, 20, 40(.375), TRUE40(.406), SCH80(.500) |
|
1-1/2" IPS (1.900" O.D.) |
14" IPS (14.000" O.D.) |
|
Pipes, SCH 10, 40, 80, 160, XXH |
Pipes, SCH10 (.188), SCH40 (.375) |
|
2" IPS (2.375" O.D.) |
16" IPS (16.000" O.D.) |
|
Pipes, SCH 10, 40, 80, 160, XXH |
2205 Pipes, SCH10(.188), SCH40(.375) |
|
2 1/2" IPS (2.875" O.D.) |
18" IPS (18.000" O.D.) |
|
2205 Pipes, SCH 10, 40, 80, 160, XXH |
2205 Pipes, SCH-40 (.375) |
|
3" IPS (3.500" O.D.) |
2205 Pipes, SCH 5, 10, 40, 80, 160, XXH |
Key Features of 2205 Duplex Stainless Steel Pipe
Duplex 2205 pipes combine 8 key performance characteristics that make them one of the most specified grades in high-demand industrial environments.
- Corrosion resistance
- High strength
- Good toughness and ductility
- Good weldability
- Cost effectiveness
- Resistance to stress corrosion cracking
- Long service life
- Balanced Microstructure
Applications Of Duplex Steel 2205 Pipes
Duplex 2205 pipes are used across 10 major industries where corrosion resistance and structural integrity are non-negotiable.
- Oil and gas industry
- Chemical processing
- Desalination plants
- Pulp and paper industry
- Marine applications
- Structural and architectural use
- Food and beverage industry
- Power generation
- Mining and mineral processing
- Automotive and transportation
How to Choose the Right Duplex 2205 Pipe Supplier
Choosing the right duplex 2205 pipe supplier is about more than price. Follow the key criteria before you order to avoid quality and delivery problems.
- Evaluate the manufacturer's technical expertise: Check whether the supplier has in-house technical staff who can advise on grade selection, schedule, and compliance. A supplier with metallurgical knowledge adds real value to your procurement process.
- Check grade availability and product range: A reliable supplier stocks Duplex 2205 pipes across multiple schedules, sizes, and forms, such as seamless, welded, and EFW. Limited availability often results in delays or substitutions that don't meet spec.
- Verify quality certifications and testing capabilities: Look for suppliers with ISO 9001 certification and the ability to provide mill test reports (MTR), hydrostatic test results, and third-party inspection support where required.
- Examine the strength of raw material sourcing: The quality of pipes depends on the quality of the raw material. Ensure that the supplier purchases coils and billets from approved mills that have traceable records for each temperature or batch.
- Assess customisation capabilities: Non-standard pipe lengths, unique end finishes, and precise tolerances are common requirements for projects. A reliable supplier meets these needs without long delays or large minimum orders.
- Review delivery timelines and supply capacity: Ensure the supplier can meet your project deadline. Enquire about stock availability, lead times for non-standard items, and whether they provide logistics services for domestic and international deliveries.
Duplex Steel 2205 Pipes Suppliers
Duplex Steel 2205 Pipes FAQ's
In India, the price usually falls between ₹400 and ₹600 per kg. It often depends on size, thickness (schedule), and surface finish. If you need test certificates or special processing, the cost can go higher.
The Piping Mart lists several suppliers and stockists throughout India. Buyers may compare options, learn which sizes are available, and request quotations immediately.
It is a stainless steel pipe with a mixed structure of austenite and ferrite, roughly 50-50. Strength is higher than standard stainless steel grades. Tensile strength is above 620 MPa. It also handles pitting and crevice corrosion well. Welding is manageable if done correctly. Cost is lower than some high-nickel grades.
Common standards include ASTM A312, A269, and A249 for pipes and tubes. Fittings and plates follow ASTM A182 (F44) and A240. Fabricated and larger pipes may come under A813 or A814. The exact standard depends on how the pipe is made and where it will be used.
S32205 is a tighter-controlled version of S31803. The nitrogen content is slightly higher and better defined. The chromium range is also more controlled. Because of this, performance is more consistent. Most current specifications prefer S32205. S31803 is still available, but is used less now.
Main types are seamless, welded, ERW, EFW, and fabricated pipes. Seamless pipes are used for higher pressure. Welded pipes are more economical. ERW and EFW are used for larger sizes. Fabricated pipes are made for specific project needs. Choice depends on pressure, size, and budget.