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Hastelloy C22 is a nickel-chromium-molybdenum alloy with enhanced resistance to pitting, crevice corrosion, and stress corrosion cracking. Due to its exceptional corrosion resistance, Hastelloy C22 fasteners is widely used in aggressive chemical processing environments. Hastelloy C22 fasteners play a crucial role in ensuring the integrity and longevity of structures and equipment exposed to corrosive conditions. Hastelloy C22 fasteners contains a well-balanced combination of nickel, chromium, molybdenum, and tungsten. The alloy also includes controlled amounts of iron, cobalt, manganese, and silicon. This unique composition provides excellent corrosion resistance in oxidizing and reducing environments, making it suitable for various chemical, petrochemical, and pharmaceutical applications.

Chemical Composition of Hastelloy C22 Fasteners:

Delve into the corrosion-resistant excellence of Hastelloy C22 fasteners through a comprehensive chemical composition table overview.

Hastelloy C22 
NiBal
C0.010 max
Cr20 – 22.5
Co2.5 max
Fe2 – 6
Mn0.50 max
Mo12.5 – 14.5
P0.02 max
Si0.08 max
S0.02 max
W2.5 – 3.5
V0.35 max

Hastelloy C22 fasteners exhibit a robust chemical composition, ensuring corrosion resistance and reliable performance in various applications.

Properties of Hastelloy C22 Fasteners:

Hastelloy C22 fasteners boasts a unique combination of properties that make it an ideal choice for fastener applications:

  1. Corrosion Resistance: One of its most distinguished features is its superb resistance to corrosion in oxidizing and reducing environments. It withstands attacks from various corrosive media, including sulfuric acid, hydrochloric acid, phosphoric acid, and chlorine solutions. This makes it invaluable in chemical processing, pollution control, and pulp and paper industries.
  2. High-Temperature Resistance: Hastelloy C22 fasteners retains its mechanical properties even at elevated temperatures, making it suitable for applications where heat resistance is crucial.
  3. Excellent Fabricability: This alloy is easily fabricated into various fastener shapes and sizes, allowing customization to meet specific application requirements.
  4. High Strength: Despite its excellent corrosion resistance, Hastelloy C22 fasteners maintains impressive strength, ensuring reliability and longevity in demanding environments.

Mechanical Properties of Hastelloy C22 Fasteners:

Uncover the strength and durability of Hastelloy C22 fasteners through a detailed mechanical properties table overview.

Density8.69 g/cm3
Melting Point1399 °C (2550 °F)
Tensile StrengthPsi – 1,00,000 , MPa – 690
Yield Strength (0.2%Offset)Psi – 45000 , MPa – 310
Elongation45 %

Hastelloy C22 fasteners display exceptional mechanical properties, guaranteeing longevity and reliability for diverse industrial applications.

Types of Hastelloy C22 Fasteners:

Hastelloy C22 fasteners come in various types, each designed for specific applications and requirements. The choice of fastener type depends on factors such as the nature of the environment, the load or stress the fastener will bear, and the project's specific needs. Here are some common types of Hastelloy C22 fasteners:

  1. Hastelloy C22 Bolts: Bolts are threaded fasteners used with nuts to join two or more components. Hastelloy C22 bolts are corrosion-resistant and provide high tensile strength, making them suitable for applications where a secure and durable connection is essential.
  2. Hastelloy C22 Nuts: Nuts are used in conjunction with bolts to secure them in place. Hastelloy C22 nuts, like the bolts, are corrosion-resistant and ensure a reliable and long-lasting connection in corrosive environments.
  3. Hastelloy C22 Screws: Screws are similar to bolts but are typically used to fasten components without the need for a nut. Hastelloy C22 screws are versatile and can be used in various applications, offering excellent corrosion resistance and mechanical strength.
  4. Hastelloy C22 Washers: Washers are flat discs placed under a nut or bolt head to distribute the load and prevent surface damage. Hastelloy C22 washers enhance the corrosion resistance of the fastening system and help maintain its integrity over time.
  5. Hastelloy C22 Studs: Studs are threaded rods without a head, used to fasten components in applications where a bolt and nut combination may not be suitable. Hastelloy C22 studs offer corrosion resistance and high strength for secure connections.
  6. Hastelloy C22 Threaded Rods: Threaded rods are long, straight rods with continuous threading along their length. Hastelloy C22 threaded rods are used in various applications where customization of fastener length is necessary, providing corrosion resistance and reliability.

Physical Properties of Hastelloy C22 Fasteners:

Explore the foundational characteristics of Hastelloy C22 fasteners through an insightful physical properties table overview.

PropertiesMetricImperial
Density8.69 g/cm³0.314 lb/in³
Melting point1399°C2550°F

Hastelloy C22 fasteners showcase outstanding physical properties, ensuring suitability for diverse applications with enduring performance and reliability.

Applications of Hastelloy C22 Fasteners:

  • Chemical Processing: In chemical plants where corrosive substances, such as sulfuric acid, hydrochloric acid, and chlorine, are handled, Hastelloy C22 fasteners provide reliable joints that resist degradation, ensuring safety and operational efficiency.
  • Marine Environments: Due to its resistance to seawater corrosion and pitting, Hastelloy C22 fasteners find applications in marine equipment, offshore platforms, and seawater desalination plants.
  • Pollution Control: Industries involved in pollution control, including flue gas desulfurization systems and waste treatment facilities, utilize Hastelloy C22 fasteners for their ability to withstand aggressive chemical environments.
  • Pulp and Paper: Hastelloy C22 fasteners are used in the pulp and paper industry, where they resist corrosion from bleaching chemicals and other harsh agents involved in the manufacturing process.
  • Aerospace and Defense: In aerospace and defence applications, where reliability and performance under extreme conditions are critical, Hastelloy C22 fasteners are employed in aircraft engines, missile systems, and naval vessels.

Advantages of Hastelloy C22 Fasteners:

  1. Longevity: Hastelloy C22 fasteners have an extended service life due to their exceptional corrosion resistance, reducing maintenance costs and downtime.
  2. Reliability: Their high strength and resistance to temperature fluctuations ensure reliable performance in challenging environments, enhancing operational safety and efficiency.
  3. Versatility: Hastelloy C22 fasteners can be customized to suit specific application requirements, offering versatility in design and implementation.
  4. Cost-Effectiveness: While initially higher in cost than conventional fastener materials, the longevity and reliability of Hastelloy C22 fasteners result in cost savings over the long term, making them a cost-effective choice for critical applications.

Hastelloy C22 fasteners epitomize performance excellence, combining exceptional corrosion resistance, high-temperature stability, and strength. From chemical processing plants to aerospace applications, they play a pivotal role in ensuring safety, reliability, and efficiency across various industries.

FAQ's for Hastelloy C22 Fasteners

Hastelloy C22 is an alloy containing nickel, chromium, molybdenum and tungsten. It has superior corrosion resistance compared to other grades of fasteners due to its composition.

Hastelloy C22 fasteners are ideal for applications that require superior corrosion resistance such as offshore oil and gas production, chemical process equipment, and power industry components.

Yes, it’s important to ensure surface preparation is completed prior to installation in order to maximize the lifespan of the fastener. Additionally, regular inspections should be done to ensure proper functioning of the fastener.

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