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Incoloy Bars

Incoloy Bars

Incoloy bars are solid nickel-iron-chromium alloys designed to withstand high temperatures and corrosive environments. The most common grades are Incoloy 800, 800H, 800HT, 825, and 925, which are designed for certain chemical and thermal conditions. The chromium percentage ranges between 19.5-23.5%, providing strong oxidation resistance, while the nickel base ensures structural integrity during thermal cycling. These bars offer outstanding resistance to oxidation and carburisation, high tensile strength at high temperatures, and consistent performance in acidic and alkaline conditions. Incoloy bars are used in several industries, such as oil and gas, chemical processing, power generation, and marine engineering.

Incoloy Bar Price

Incoloy bar prices vary according to grade composition, bar profile, dimensional tolerance, and order quantity. Understanding the primary cost elements helps in planning an accurate budget.

Approximate Price Range

Incoloy bars are valued between Rs. 1,200 and Rs. 2,500 per kg for standard grades and profiles. The final rate depends on the specific grade and finish selected.

Factors Affecting Price

  • Grade and alloy content: Higher-alloy grades, such as Incoloy 825 and 925, cost more than 800-series alloys, due to nickel, molybdenum, and titanium composition in each grade, which directly affects the raw material costs.
  • Bar profile and size: Larger cross-sections require more material per metre. Hex and flat bars may carry slightly different rates than round bars due to additional forming stages.
  • Surface finish and tolerance: Cold-drawn and polished bars cost more than hot-rolled options. Tighter dimensional tolerances require additional machining, which increases the unit price.
  • Order quantity and market conditions: Base prices move with global nickel and chromium commodity rates. Before placing bulk orders, always check the current Incoloy bar prices per kilogram, as rates keep on changing based on the market conditions.

Incoloy Bar Grades

Incoloy bars are available in 4 key grades, as each is based on the operating temperature, corrosive media, and mechanical load requirements of the application.

  • Incoloy 825 bars
  • Incoloy 925 bars
  • Incoloy 939 bars
  • Incoloy 800 bars

Types Of Incoloy Bar

Incoloy bars are available in 4 key forms to accommodate various load types, production methods, and dimensional requirements.

  • Round bars
  • Square bars
  • Hex bars
  • Flat bars

Incoloy Bar Specifications

The table below summarises the international standards, material grades, dimensional parameters, and surface finish options available for Incoloy bar procurement and engineering reference.

Parameter

Details

Material

Nickel-Iron-Chromium Alloy (Incoloy)

Common Grades

Incoloy 800, 800H, 800HT, 825, 925

Standards

ASTM B408, ASTM B425, ASTM B564, ASTM B166

UNS Numbers

N08800, N08810, N08811, N08825, N09925

Form

Round, Square, Hex, Flat, Forged

Size Range

6 mm to 400 mm (standard); larger sizes available on request

Length

3 to 6 meters (standard); custom cut lengths available

Finish

Black, Bright, Polished, Rough Turned

Tolerance

As per ASTM B425 / B564

Heat Treatment

Annealed / Solution Annealed

Surface Condition

Hot Rolled, Cold Drawn, Forged

Certification

Mill Test Certificate (EN 10204 3.1 / 3.2)

Testing

PMI, Ultrasonic Test, Mechanical Testing, Corrosion Testing

Applications

Heat exchangers, chemical processing, oil & gas, marine, power plants

Incoloy Bar Size Chart

Incoloy bars are available in various dimensional ranges that include all standard profiles, with lengths ranging from 3,000 mm to 6,000 mm and custom-forged lengths available upon request.

Form

Size Range (mm)

Size Range (inches)

Length (mm)

Length (feet)

Standards

Round Bar

6 mm to 400 mm

1/4" to 16"

3000–6000 mm

10–20 ft

ASTM B425 / B408

Square Bar

8 mm to 150 mm

5/16" to 6"

3000–6000 mm

10–20 ft

ASTM B425

Hex Bar

10 mm to 100 mm

3/8" to 4"

3000–6000 mm

10–20 ft

ASTM B425

Flat Bar

Thickness: 3–50 mm Width: 10–200 mm

1/8" to 2" 3/8" to 8"

3000–6000 mm

10–20 ft

ASTM B425

Bright Bar

5 mm to 80 mm

3/16" to 3"

3000–6000 mm

10–20 ft

ASTM B166

Black Bar

6 mm to 400 mm

1/4" to 16"

3000–6000 mm

10–20 ft

ASTM B425

Forged Bar

50 mm to 800 mm

2" to 32"

As required

Custom

ASTM B564

Threaded Bar

M6 to M64

1/4" to 2.5"

1000–3000 mm

3–10 ft

ASTM B425

Key Features of Incoloy Bar

Incoloy bars offer 7 performance characteristics that make them a reliable long-term material choice over standard carbon or low-alloy steels in demanding environments.

  • Cost-effective over time
  • Reliable performance
  • High resistance to environmental degradation
  • Reduced downtime
  • Versatility in application
  • Improved component life
  • Flexibility in fabrication

Applications of Incoloy Bar

Incoloy bars are used across 10 key sectors where carbon steel or standard austenitic grades fail due to corrosion, high mechanical loads, or extreme operating temperatures.

  • Aerospace industry
  • Chemical processing plants
  • Power generation
  • Oil & gas industry
  • Marine applications
  • Heat treatment equipment
  • Automotive industry
  • Petrochemical industry
  • Pollution control equipment
  • Medical industry

How To Choose The Right Incoloy Bar Supplier And Manufacturer?

Selecting the right Incoloy bar supplier directly affects material quality, delivery time, and total project cost. Evaluate vendors on these 4 criteria before placing any purchase order.

Selecting The Right Supplier And Manufacturer

Confirm the manufacturer supplies Incoloy bars in the exact grade, profile, and size required. Not every facility stocks all Incoloy variants or handles custom bar lengths. Verify production capabilities and available stock before sending an RFQ. We at Metline Industries maintain ready stock across Incoloy 800, 825, and 925 in multiple profiles.

Technical Considerations

Match the grade to the required service conditions, such as Incoloy 825 for high-chloride and acidic environments and 800-series grades for high-temperature oxidation resistance. Request a Material Test Certificate (MTC) to verify the chemical composition and mechanical properties. Bars must meet the ASTM B408 or ASTM B425 specifications, as required. Custom sizes often require 6-10 weeks; check stock availability early.

Evaluating Supplier Credibility

A reliable Incoloy bar supplier must have at least ISO 9001 certification. Each batch must be designated with a heat number that can be traceable to the originating mill. This traceability is critical for quality audits and documentation in regulated industries such as oil and gas, power generation, and chemical processing.

Procurement Strategy

Send a clear RFQ that includes the grade, UNS number, profile type, size, finish, governing standard, and order quantity. Compare at least three supplier proposals based on pricing, lead time, MTC availability, and minimum order quantities. For bulk orders, schedule a pre-dispatch inspection (PDI) or third-party inspection (TPI) at the manufacturing plant.

Incoloy bars are solid nickel-iron-chromium alloys designed to withstand high temperatures and corrosive environments. The most common grades are Incoloy 800, 800H, 800HT, 825, and 925, which are designed for certain chemical and thermal conditions. The chromium percentage ranges between 19.5-23.5%, providing strong oxidation resistance, while the nickel base ensures structural integrity during thermal cycling. These bars offer outstanding resistance to oxidation and carburisation, high tensile strength at high temperatures, and consistent performance in acidic and alkaline conditions. Incoloy bars are used in several industries, such as oil and gas, chemical processing, power generation, and marine engineering.

Incoloy Bar Price

Incoloy bar prices vary according to grade composition, bar profile, dimensional tolerance, and order quantity. Understanding the primary cost elements helps in planning an accurate budget.

Approximate Price Range

Incoloy bars are valued between Rs. 1,200 and Rs. 2,500 per kg for standard grades and profiles. The final rate depends on the specific grade and finish selected.

Factors Affecting Price

  • Grade and alloy content: Higher-alloy grades, such as Incoloy 825 and 925, cost more than 800-series alloys, due to nickel, molybdenum, and titanium composition in each grade, which directly affects the raw material costs.
  • Bar profile and size: Larger cross-sections require more material per metre. Hex and flat bars may carry slightly different rates than round bars due to additional forming stages.
  • Surface finish and tolerance: Cold-drawn and polished bars cost more than hot-rolled options. Tighter dimensional tolerances require additional machining, which increases the unit price.
  • Order quantity and market conditions: Base prices move with global nickel and chromium commodity rates. Before placing bulk orders, always check the current Incoloy bar prices per kilogram, as rates keep on changing based on the market conditions.

Incoloy Bar Grades

Incoloy bars are available in 4 key grades, as each is based on the operating temperature, corrosive media, and mechanical load requirements of the application.

  • Incoloy 825 bars
  • Incoloy 925 bars
  • Incoloy 939 bars
  • Incoloy 800 bars

Types Of Incoloy Bar

Incoloy bars are available in 4 key forms to accommodate various load types, production methods, and dimensional requirements.

  • Round bars
  • Square bars
  • Hex bars
  • Flat bars

Incoloy Bar Specifications

The table below summarises the international standards, material grades, dimensional parameters, and surface finish options available for Incoloy bar procurement and engineering reference.

Parameter

Details

Material

Nickel-Iron-Chromium Alloy (Incoloy)

Common Grades

Incoloy 800, 800H, 800HT, 825, 925

Standards

ASTM B408, ASTM B425, ASTM B564, ASTM B166

UNS Numbers

N08800, N08810, N08811, N08825, N09925

Form

Round, Square, Hex, Flat, Forged

Size Range

6 mm to 400 mm (standard); larger sizes available on request

Length

3 to 6 meters (standard); custom cut lengths available

Finish

Black, Bright, Polished, Rough Turned

Tolerance

As per ASTM B425 / B564

Heat Treatment

Annealed / Solution Annealed

Surface Condition

Hot Rolled, Cold Drawn, Forged

Certification

Mill Test Certificate (EN 10204 3.1 / 3.2)

Testing

PMI, Ultrasonic Test, Mechanical Testing, Corrosion Testing

Applications

Heat exchangers, chemical processing, oil & gas, marine, power plants

Incoloy Bar Size Chart

Incoloy bars are available in various dimensional ranges that include all standard profiles, with lengths ranging from 3,000 mm to 6,000 mm and custom-forged lengths available upon request.

Form

Size Range (mm)

Size Range (inches)

Length (mm)

Length (feet)

Standards

Round Bar

6 mm to 400 mm

1/4" to 16"

3000–6000 mm

10–20 ft

ASTM B425 / B408

Square Bar

8 mm to 150 mm

5/16" to 6"

3000–6000 mm

10–20 ft

ASTM B425

Hex Bar

10 mm to 100 mm

3/8" to 4"

3000–6000 mm

10–20 ft

ASTM B425

Flat Bar

Thickness: 3–50 mm Width: 10–200 mm

1/8" to 2" 3/8" to 8"

3000–6000 mm

10–20 ft

ASTM B425

Bright Bar

5 mm to 80 mm

3/16" to 3"

3000–6000 mm

10–20 ft

ASTM B166

Black Bar

6 mm to 400 mm

1/4" to 16"

3000–6000 mm

10–20 ft

ASTM B425

Forged Bar

50 mm to 800 mm

2" to 32"

As required

Custom

ASTM B564

Threaded Bar

M6 to M64

1/4" to 2.5"

1000–3000 mm

3–10 ft

ASTM B425

Key Features of Incoloy Bar

Incoloy bars offer 7 performance characteristics that make them a reliable long-term material choice over standard carbon or low-alloy steels in demanding environments.

  • Cost-effective over time
  • Reliable performance
  • High resistance to environmental degradation
  • Reduced downtime
  • Versatility in application
  • Improved component life
  • Flexibility in fabrication

Applications of Incoloy Bar

Incoloy bars are used across 10 key sectors where carbon steel or standard austenitic grades fail due to corrosion, high mechanical loads, or extreme operating temperatures.

  • Aerospace industry
  • Chemical processing plants
  • Power generation
  • Oil & gas industry
  • Marine applications
  • Heat treatment equipment
  • Automotive industry
  • Petrochemical industry
  • Pollution control equipment
  • Medical industry

How To Choose The Right Incoloy Bar Supplier And Manufacturer?

Selecting the right Incoloy bar supplier directly affects material quality, delivery time, and total project cost. Evaluate vendors on these 4 criteria before placing any purchase order.

Selecting The Right Supplier And Manufacturer

Confirm the manufacturer supplies Incoloy bars in the exact grade, profile, and size required. Not every facility stocks all Incoloy variants or handles custom bar lengths. Verify production capabilities and available stock before sending an RFQ. We at Metline Industries maintain ready stock across Incoloy 800, 825, and 925 in multiple profiles.

Technical Considerations

Match the grade to the required service conditions, such as Incoloy 825 for high-chloride and acidic environments and 800-series grades for high-temperature oxidation resistance. Request a Material Test Certificate (MTC) to verify the chemical composition and mechanical properties. Bars must meet the ASTM B408 or ASTM B425 specifications, as required. Custom sizes often require 6-10 weeks; check stock availability early.

Evaluating Supplier Credibility

A reliable Incoloy bar supplier must have at least ISO 9001 certification. Each batch must be designated with a heat number that can be traceable to the originating mill. This traceability is critical for quality audits and documentation in regulated industries such as oil and gas, power generation, and chemical processing.

Procurement Strategy

Send a clear RFQ that includes the grade, UNS number, profile type, size, finish, governing standard, and order quantity. Compare at least three supplier proposals based on pricing, lead time, MTC availability, and minimum order quantities. For bulk orders, schedule a pre-dispatch inspection (PDI) or third-party inspection (TPI) at the manufacturing plant.

Incoloy Bars Suppliers

Incoloy Bars FAQ's

Incoloy bars are used in heat exchangers, chemical processing equipment, oil and gas pipelines, marine structures, power plant components and pollution control systems. The nickel-iron-chromium combination provides both high-temperature strength and corrosion resistance, making Incoloy bars a reliable material in conditions where standard grades fail.

The price of an Incoloy bar is typically between Rs. 1,200 and Rs. 2,500 per kg. The final rate depends on the grade (800 vs. 825 vs. 925), bar profile, surface finish, dimensional tolerance, and order quantity. Always confirm the current Incoloy bar prices before placing bulk orders, as commodity prices change.

The pressure ratings apply to parts made from Incoloy bars, such as valve bodies, flanges, and pump shafts, not the bar itself. The rating depends on the grade, shape of the part, and design codes like ASME or EN. Incoloy 825 has a minimum yield strength of 310 MPa, making it suitable for moderate- to high-pressure use in corrosive environments.

Incoloy bar specifications follow ASTM B408 and ASTM B425 for hot- and cold-finished bars, ASTM B564 for forged forms, and ASTM B166 for bright bars. EN 10204 3.1 and 3.2 govern mill certification. Chemical and mechanical compliance is confirmed through MTC documentation issued with each batch.

Wall thickness does not apply to solid Incoloy bars. Flat bar profiles have cross-sectional thicknesses from 3 mm to 50 mm. For hollow bar profiles, wall thickness is determined by the OD-to-ID ratio and is specified separately based on the application and governing standard.

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