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Monel K500 Stud Bolts

Monel K500 stud bolts are produced from UNS N05500, a precipitation-hardenable nickel-copper alloy. Aluminium and titanium additions allow age hardening, giving K500 more than twice the strength of Monel 400 while retaining similar corrosion resistance. The alloy is non-magnetic down to -101°C and performs well in seawater, hydrofluoric acid, and reducing acid environments. These stud bolts are used in offshore oil and gas, marine engineering, chemical processing, and subsea equipment where high strength, seawater resistance, and low magnetic permeability are all required together.

Approx Price Range

Here is the approximate price of Monel K500 stud bolts per kg and the factors affecting the rates. 

Price Per kg

The cost of Monel K500 stud bolts is about ₹1,000 - ₹1,500/kg. Pricing by the piece is standard for small orders or single-stud needs. Ask your supplier for both rate options before confirming an order. 

Factors Affecting Price

Nickel and copper spot rates, order volume, stud length, thread form, age-hardening treatment, certification requirements, and delivery lead time all affect the final cost of UNS N05500 stud bolts.

Types of UNS N05500 Stud Bolts

Monel K500 stud bolts are supplied in several configurations. Each type is suited to a specific joint design, flange class, or assembly condition.

  • Fully Threaded Stud Bolts
  • Double-End Stud Bolts
  • Tap-End Stud Bolts
  • Continuous Thread Stud
  • Collar Stud Bolts 

Alloy K500 Stud Bolts Specifications

The table below covers the key specification parameters for Monel K500 stud bolts as per international standards.

Parameter

Details

Standard

ASTM B865 / ASME SB865

Fastener Standard

ASTM F468 / ASME SF468

Nut Standard

ASTM F467 / ASME SF467

Diameter Range

1/4" – 4" / M6 – M100

Length Range

25 mm – 3000 mm / 1" – 120"

End Type

Chamfered (pointed)

Condition

Age hardened (precipitation hardened)

Manufacture

Cold forging, Hot forging, CNC machining

Finish

Plain, Passivated, Black oxide, PTFE

Chemical Properties of Monel K500 Stud Bolts

The composition below shows the aluminium and titanium additions that distinguish K500 from Monel 400 and enable precipitation hardening for higher strength.

Element

Composition (%)

Nickel (Ni) + Cobalt

63.0 min

Copper (Cu)

27.0 – 33.0

Aluminium (Al)

2.30 – 3.15

Titanium (Ti)

0.35 – 0.85

Iron (Fe)

2.0 max

Manganese (Mn)

1.5 max

Carbon (C)

0.25 max

Silicon (Si)

0.50 max

Sulphur (S)

0.010 max

Mechanical Properties of ASTM B865 UNS N05500 Stud Bolts

The mechanical values below apply to age-hardened Monel K500 bar stock used to manufacture stud bolts per ASTM B865 and ASTM F468.

Property

Value

Tensile Strength

1100 MPa (160,000 psi) min (age hardened)

Yield Strength (0.2% offset)

790 MPa (115,000 psi) min (age hardened)

Elongation

20% min

Hardness

Max 35 HRC

Physical Properties of DIN 2.4375 Stud Bolts

The physical properties below assist engineers in assessing thermal behaviour and suitability across the operating temperature range.

Property

Value

Density

8.44 g/cm³

Melting Range

1315 – 1350°C (2400 – 2460°F)

Specific Heat

419 J/kg·°C

Thermal Conductivity

17.5 W/m·K (at 100°C)

Electrical Resistivity

0.615 µΩ·m

Modulus of Elasticity

179 GPa

Magnetic Permeability

Non-magnetic to −101°C (−150°F)

Dimension Chart of Monel K500 Stud Bolts per ASME B16.5

The table below lists standard stud bolt dimensions for Monel K500 per ASME B16.5 Class 150, for raised face (RF) and ring type joint (RTJ) flanges.

NPS (in)

Bolt Dia (in)

RF Length (mm)

RTJ Length (mm)

No. of Bolts

1/2

1/2

55

4

3/4

1/2

65

4

1

1/2

65

75

4

1.1/4

1/2

70

85

4

1.1/2

1/2

70

85

4

2

5/8

85

95

4

2.1/2

5/8

90

100

4

3

5/8

90

100

4

3.1/2

5/8

90

100

8

4

5/8

90

100

8

5

3/4

95

110

8

6

3/4

100

115

8

8

3/4

110

120

8

10

7/8

115

125

12

12

7/8

120

135

12

14

1

135

145

12

16

1

135

145

16

18

1.1/8

145

160

16

20

1.1/8

160

170

20

24

1.1/4

170

185

20

Size Chart of Alloy K500 Stud Bolts

The size chart below covers standard stud bolt diameters and thread pitches for both metric and unified thread forms.

Bolt Dia (in)

Bolt Dia (mm)

Thread Series

Threads per Inch (TPI)

Metric Pitch (mm)

1/4"

M6

UNC / Metric Coarse

20

1.0

5/16"

M8

UNC / Metric Coarse

18

1.25

3/8"

M10

UNC / Metric Coarse

16

1.5

7/16"

M12

UNC / Metric Coarse

14

1.75

1/2"

M14

UNC / Metric Coarse

13

2.0

5/8"

M16

UNC / Metric Coarse

11

2.0

3/4"

M20

UNC / Metric Coarse

10

2.5

7/8"

M22

UNC / Metric Coarse

9

2.5

1"

M24

UNC / Metric Coarse

8

3.0

1.1/8"

M27

UNC / Metric Coarse

7

3.0

1.1/4"

M30

UNC / Metric Coarse

7

3.5

1.3/8"

M36

UNC / Metric Coarse

6

4.0

1.1/2"

M42

UNC / Metric Coarse

6

4.5

2"

M48

UNC / Metric Coarse

4.5

5.0

Torque Chart of UNS N05500 Stud Bolts

The torque values below apply to Monel K500 stud bolts with hex nuts under controlled assembly conditions. Confirm values with your engineering team based on joint design and flange class.

Bolt Dia

Lubricated Torque (Nm)

Dry Torque (Nm)

1/2" (M14)

55 – 62

74 – 84

5/8" (M16)

110 – 122

148 – 165

3/4" (M20)

195 – 218

263 – 294

7/8" (M22)

315 – 348

425 – 470

1" (M24)

470 – 520

635 – 702

1.1/8" (M27)

675 – 748

911 – 1010

1.1/4" (M30)

940 – 1045

1268 – 1411

1.3/8" (M36)

1265 – 1400

1708 – 1890

Key Features of Monel K500 Stud Bolts

Monel K500 stud bolts deliver a combination of high strength and corrosion resistance that is rarely matched by other nickel alloys in the same size range.

  • Age-hardened strength
  • Seawater corrosion resistance
  • Non-magnetic to -101°C (-150°F)
  • Resistance to hydrofluoric acid
  • Excellent sub-zero toughness
  • Sour gas resistance
  • Good weldability
  • Wide size range

Applications of ASTM F468 Monel K500 Stud Bolts

These stud bolts are made from Alloy K500, which has high strength and corrosion resistance. This makes them a reliable choice in demanding offshore and chemical service applications.

  • Offshore Oil and Gas
  • Marine Engineering
  • Chemical Processing
  • Subsea and Deep-Water Equipment
  • Aerospace and Defence
  • Power Generation
  • Pulp and Paper

How to Choose the Right Monel K500 Stud Bolt Supplier?

Consider the following things when choosing the right Monel K500 bolt supplier.

Supplier Selection Criteria

Stock availability in multiple diameters and lengths is the first check. K500 stud bolts are less commonly stocked than standard 316 or Carbon Steel studs, so confirm the supplier holds finished age-hardened inventory. Nickel alloy experience is preferred from suppliers, rather than general fastener distributors. Ask them if they can provide non-magnetic certification and NACE compliance documentation with the material.

Technical Considerations

Material test certificates for chemical composition and mechanical properties in accordance with ASTM B865 and ASTM F468 should be requested. For age-hardened supply, check that the hardness and tensile values meet the requirements for the precipitation-hardened condition. Verify that hardness does not exceed the maximum allowable for the application for NACE MR0175 service. For ASME B16.5 flanges, verify that the stud bolt length and thread count meet the applicable flange class bolting table.

Quality and Certification Check

EN 10204 / 3.1 mill test certificates with heat number traceability are the minimum requirement. For subsea or offshore projects, also request PMI (positive material identification) reports on finished studs, hydrogen embrittlement test records, and any project-specific documentation required by your quality plan. ISO 9001 certification is a baseline; API or DNV certification from the supplier is a further indicator of credibility for oil and gas work.

Procurement Tips for Bulk Orders

K500 prices track LME nickel and copper. Lock in rates at order placement on long-duration projects. Age-hardened material requires an additional processing step, so lead times are longer than for the annealed supply. Ask for samples and hardness test reports before approving a full production batch. Blanket purchase orders reduce per-unit cost for repeat procurement. Never trust verbal lead time estimates. Always confirm written delivery timelines.

Monel K500 stud bolts are produced from UNS N05500, a precipitation-hardenable nickel-copper alloy. Aluminium and titanium additions allow age hardening, giving K500 more than twice the strength of Monel 400 while retaining similar corrosion resistance. The alloy is non-magnetic down to -101°C and performs well in seawater, hydrofluoric acid, and reducing acid environments. These stud bolts are used in offshore oil and gas, marine engineering, chemical processing, and subsea equipment where high strength, seawater resistance, and low magnetic permeability are all required together.

Approx Price Range

Here is the approximate price of Monel K500 stud bolts per kg and the factors affecting the rates. 

Price Per kg

The cost of Monel K500 stud bolts is about ₹1,000 - ₹1,500/kg. Pricing by the piece is standard for small orders or single-stud needs. Ask your supplier for both rate options before confirming an order. 

Factors Affecting Price

Nickel and copper spot rates, order volume, stud length, thread form, age-hardening treatment, certification requirements, and delivery lead time all affect the final cost of UNS N05500 stud bolts.

Types of UNS N05500 Stud Bolts

Monel K500 stud bolts are supplied in several configurations. Each type is suited to a specific joint design, flange class, or assembly condition.

  • Fully Threaded Stud Bolts
  • Double-End Stud Bolts
  • Tap-End Stud Bolts
  • Continuous Thread Stud
  • Collar Stud Bolts 

Alloy K500 Stud Bolts Specifications

The table below covers the key specification parameters for Monel K500 stud bolts as per international standards.

Parameter

Details

Standard

ASTM B865 / ASME SB865

Fastener Standard

ASTM F468 / ASME SF468

Nut Standard

ASTM F467 / ASME SF467

Diameter Range

1/4" – 4" / M6 – M100

Length Range

25 mm – 3000 mm / 1" – 120"

End Type

Chamfered (pointed)

Condition

Age hardened (precipitation hardened)

Manufacture

Cold forging, Hot forging, CNC machining

Finish

Plain, Passivated, Black oxide, PTFE

Chemical Properties of Monel K500 Stud Bolts

The composition below shows the aluminium and titanium additions that distinguish K500 from Monel 400 and enable precipitation hardening for higher strength.

Element

Composition (%)

Nickel (Ni) + Cobalt

63.0 min

Copper (Cu)

27.0 – 33.0

Aluminium (Al)

2.30 – 3.15

Titanium (Ti)

0.35 – 0.85

Iron (Fe)

2.0 max

Manganese (Mn)

1.5 max

Carbon (C)

0.25 max

Silicon (Si)

0.50 max

Sulphur (S)

0.010 max

Mechanical Properties of ASTM B865 UNS N05500 Stud Bolts

The mechanical values below apply to age-hardened Monel K500 bar stock used to manufacture stud bolts per ASTM B865 and ASTM F468.

Property

Value

Tensile Strength

1100 MPa (160,000 psi) min (age hardened)

Yield Strength (0.2% offset)

790 MPa (115,000 psi) min (age hardened)

Elongation

20% min

Hardness

Max 35 HRC

Physical Properties of DIN 2.4375 Stud Bolts

The physical properties below assist engineers in assessing thermal behaviour and suitability across the operating temperature range.

Property

Value

Density

8.44 g/cm³

Melting Range

1315 – 1350°C (2400 – 2460°F)

Specific Heat

419 J/kg·°C

Thermal Conductivity

17.5 W/m·K (at 100°C)

Electrical Resistivity

0.615 µΩ·m

Modulus of Elasticity

179 GPa

Magnetic Permeability

Non-magnetic to −101°C (−150°F)

Dimension Chart of Monel K500 Stud Bolts per ASME B16.5

The table below lists standard stud bolt dimensions for Monel K500 per ASME B16.5 Class 150, for raised face (RF) and ring type joint (RTJ) flanges.

NPS (in)

Bolt Dia (in)

RF Length (mm)

RTJ Length (mm)

No. of Bolts

1/2

1/2

55

4

3/4

1/2

65

4

1

1/2

65

75

4

1.1/4

1/2

70

85

4

1.1/2

1/2

70

85

4

2

5/8

85

95

4

2.1/2

5/8

90

100

4

3

5/8

90

100

4

3.1/2

5/8

90

100

8

4

5/8

90

100

8

5

3/4

95

110

8

6

3/4

100

115

8

8

3/4

110

120

8

10

7/8

115

125

12

12

7/8

120

135

12

14

1

135

145

12

16

1

135

145

16

18

1.1/8

145

160

16

20

1.1/8

160

170

20

24

1.1/4

170

185

20

Size Chart of Alloy K500 Stud Bolts

The size chart below covers standard stud bolt diameters and thread pitches for both metric and unified thread forms.

Bolt Dia (in)

Bolt Dia (mm)

Thread Series

Threads per Inch (TPI)

Metric Pitch (mm)

1/4"

M6

UNC / Metric Coarse

20

1.0

5/16"

M8

UNC / Metric Coarse

18

1.25

3/8"

M10

UNC / Metric Coarse

16

1.5

7/16"

M12

UNC / Metric Coarse

14

1.75

1/2"

M14

UNC / Metric Coarse

13

2.0

5/8"

M16

UNC / Metric Coarse

11

2.0

3/4"

M20

UNC / Metric Coarse

10

2.5

7/8"

M22

UNC / Metric Coarse

9

2.5

1"

M24

UNC / Metric Coarse

8

3.0

1.1/8"

M27

UNC / Metric Coarse

7

3.0

1.1/4"

M30

UNC / Metric Coarse

7

3.5

1.3/8"

M36

UNC / Metric Coarse

6

4.0

1.1/2"

M42

UNC / Metric Coarse

6

4.5

2"

M48

UNC / Metric Coarse

4.5

5.0

Torque Chart of UNS N05500 Stud Bolts

The torque values below apply to Monel K500 stud bolts with hex nuts under controlled assembly conditions. Confirm values with your engineering team based on joint design and flange class.

Bolt Dia

Lubricated Torque (Nm)

Dry Torque (Nm)

1/2" (M14)

55 – 62

74 – 84

5/8" (M16)

110 – 122

148 – 165

3/4" (M20)

195 – 218

263 – 294

7/8" (M22)

315 – 348

425 – 470

1" (M24)

470 – 520

635 – 702

1.1/8" (M27)

675 – 748

911 – 1010

1.1/4" (M30)

940 – 1045

1268 – 1411

1.3/8" (M36)

1265 – 1400

1708 – 1890

Key Features of Monel K500 Stud Bolts

Monel K500 stud bolts deliver a combination of high strength and corrosion resistance that is rarely matched by other nickel alloys in the same size range.

  • Age-hardened strength
  • Seawater corrosion resistance
  • Non-magnetic to -101°C (-150°F)
  • Resistance to hydrofluoric acid
  • Excellent sub-zero toughness
  • Sour gas resistance
  • Good weldability
  • Wide size range

Applications of ASTM F468 Monel K500 Stud Bolts

These stud bolts are made from Alloy K500, which has high strength and corrosion resistance. This makes them a reliable choice in demanding offshore and chemical service applications.

  • Offshore Oil and Gas
  • Marine Engineering
  • Chemical Processing
  • Subsea and Deep-Water Equipment
  • Aerospace and Defence
  • Power Generation
  • Pulp and Paper

How to Choose the Right Monel K500 Stud Bolt Supplier?

Consider the following things when choosing the right Monel K500 bolt supplier.

Supplier Selection Criteria

Stock availability in multiple diameters and lengths is the first check. K500 stud bolts are less commonly stocked than standard 316 or Carbon Steel studs, so confirm the supplier holds finished age-hardened inventory. Nickel alloy experience is preferred from suppliers, rather than general fastener distributors. Ask them if they can provide non-magnetic certification and NACE compliance documentation with the material.

Technical Considerations

Material test certificates for chemical composition and mechanical properties in accordance with ASTM B865 and ASTM F468 should be requested. For age-hardened supply, check that the hardness and tensile values meet the requirements for the precipitation-hardened condition. Verify that hardness does not exceed the maximum allowable for the application for NACE MR0175 service. For ASME B16.5 flanges, verify that the stud bolt length and thread count meet the applicable flange class bolting table.

Quality and Certification Check

EN 10204 / 3.1 mill test certificates with heat number traceability are the minimum requirement. For subsea or offshore projects, also request PMI (positive material identification) reports on finished studs, hydrogen embrittlement test records, and any project-specific documentation required by your quality plan. ISO 9001 certification is a baseline; API or DNV certification from the supplier is a further indicator of credibility for oil and gas work.

Procurement Tips for Bulk Orders

K500 prices track LME nickel and copper. Lock in rates at order placement on long-duration projects. Age-hardened material requires an additional processing step, so lead times are longer than for the annealed supply. Ask for samples and hardness test reports before approving a full production batch. Blanket purchase orders reduce per-unit cost for repeat procurement. Never trust verbal lead time estimates. Always confirm written delivery timelines.

Monel K500 Stud Bolts Suppliers

Monel K500 Stud Bolts FAQ's  

The price of Monel K500 stud bolts is ₹ 1,000 to ₹ 1,500 per kg. Prices vary depending on nickel and copper market prices, order quantity, stud length, and certification requirements. Please contact us for a current quote based on your specification and quantity.

Monel K500 stud bolts are manufactured to ASTM B865 and ASME SB865 for bar stock, ASTM F468 for fastener material specification. Mating nuts meet ASTM F467. Thread forms conform to ANSI/ASME B1.1 for unified threads and B1.13M for metric. Flange bolting dimensions conform to ASME B16.5.

Standard diameters run from 1/4" to 4" in inch sizes and M6 to M100 in metric. Lengths range from 25 mm to 3000 mm for standard forms. ASME B16.5 stud bolts are available from NPS 1/2 to NPS 24 across Class 150 to Class 2500. Custom lengths and thread combinations are available on request.

Monel K500 stud bolts are produced from UNS N05500, a nickel-copper alloy containing a minimum 63% nickel, 27 to 33% copper, and controlled additions of aluminium (2.30 to 3.15%) and titanium (0.35 to 0.85%). These additions allow precipitation hardening, giving a tensile strength of more than 1100 MPa in the age-hardened condition.

Offshore oil and gas, marine engineering, chemical processing, subsea equipment, aerospace, power generation, and pulp and paper. K500 stud bolts are particularly suited to environments combining high mechanical load, seawater exposure, and requirements for non-magnetic material properties.