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Hastelloy Pipes

Hastelloy Pipes

Hastelloy pipes are high-performance nickel-based alloy pipes engineered for extreme corrosion and heat resistance. The alloy family covers multiple grades, including Hastelloy C276, C22, B2, B3, and X, each tailored to specific chemical and thermal environments. This material is defined by three properties: outstanding resistance to oxidising and reducing media, excellent mechanical strength at high temperatures, and reliable weldability without post-weld heat treatment. Hastelloy pipes are used in chemical processing, oil & gas, aerospace, and pharmaceutical industries, where carbon steel and standard stainless steel fail within months.

 

Hastelloy Pipe Prices

Hastelloy pipe prices vary with grade, size, wall schedule, and order volume. Understanding these cost drivers early supports accurate project budgeting.

 

Approximate Price Range:

Hastelloy pipe prices in India range between Rs. 3,500 and Rs. 6,000 per kg for standard grades. The final rate is determined by grade, outside diameter, wall schedule, and order quantity.

 

Factors Affecting Price:

 

  • Grade and alloy content: Hastelloy C276 and C22 contain high molybdenum and chromium levels, which increase the raw material costs above simpler nickel grades.

 

  • Wall thickness and schedule: Heavier schedules, such as Sch 80S and Sch 160S, consume more alloy per unit length, increasing cost per kg directly.

 

  • Manufacturing method: Seamless Hastelloy pipes are more costly than welded equivalents due to smaller production volumes and increased tooling requirements.

 

  • Market fluctuations: Nickel and molybdenum prices influence raw material costs. Before placing bulk buy orders, confirm current LME pricing.

 

Hastelloy Pipe Grades

Hastelloy pipes are available in 8 grades, each designed to address a specific set of corrosion conditions and service temperatures.

  • Hastelloy X Pipes
  • Hastelloy N Pipes
  • Hastelloy B4 Pipes
  • Hastelloy B2 Pipes
  • Hastelloy C276 Pipes
  • Hastelloy C22 Pipes
  • Hastelloy B3 Pipes
  • Hastelloy C4 Pipes

 

Types of Hastelloy pipes

Hastelloy pipes are manufactured in two common variants, each with specific pressure ratings, weld integrity requirements, and fabrication features.

  • Seamless Hastelloy pipes
  • Welded Hastelloy pipes

 

Hastelloy Pipes Specifications

The table below covers governing standards, dimensional range, chemical composition, and mechanical properties for the Hastelloy pipe specification reference.

 

Specification

Details

Common Grades

Hastelloy C276 (UNS N10276), C22 (N06022), B2 (N10665), X

Standards

Seamless: ASTM B622, ASME SB622; Welded: ASTM B619/B626, ASME SB619/SB626

Size Range

1/8" to 24" NB; OD 6.0 mm to 609.6 mm

Wall Thickness

Sch 5S, 10S, 40S, 80S, 160S, XXS; 0.5 mm to 25 mm

Length

Single Random (6-7m), Double Random (12-14m), Custom

Forms

Seamless, Welded (ERW/EFW), Fabricated

Chemical Composition (C276, %)

Ni: Balance, Mo: 15-17, Cr: 14.5-16.5, Fe: 4-7, W: 3-4.5, Co: 2.5 max, Mn: 1 max, C: 0.01 max

Mechanical Properties (C276)

Tensile: 115 ksi (790 MPa) min, Yield: 52 ksi (355 MPa) min, Elongation: 40% min, Density: 8.89 g/cm³

 

Hastelloy Pipes Size Chart

Hastelloy pipe sizes range from NPS 1/8" through 12", covering OD values from 10.3 mm to 323.9 mm to suit standard industrial piping layouts.

 

NPS (inches)

OD (mm)

Sch 10S (mm)

Sch 40S (mm)

Sch 80S (mm)

Sch 160S (mm)

1/8

10.3

1.24

1.73

2.41

-

1/4

13.7

1.65

2.24

3.02

3.56

1/2

21.3

2.11

2.77

3.73

4.78

3/4

26.7

2.11

2.87

3.91

5.56

1

33.4

2.77

3.38

4.55

6.35

1 1/2

48.3

3.05

3.68

4.78

7.14

2

60.3

3.05

3.91

5.54

9.53

3

88.9

3.05

5.16

7.01

11.1

4

114.3

3.05

6.02

8.56

13.5

6

168.3

4.57

7.11

10.97

18.3

8

219.1

6.35

8.18

12.7

23.0

10

273.1

6.35

9.27

15.1

28.6

12

323.9

6.35

10.3

17.5

32.8

 

Schedule Chart Of Hastelloy Pipes

Wall thickness increases with schedule number. A higher schedule delivers a thicker wall and a higher pressure rating. Use this chart to confirm the correct wall specification for your operating pressure and temperature.

 

Pipe size (IPS, OD inches)

Available schedules

1/8" (0.405")

SCH 40, 80

1/4" (0.540")

SCH 10, 40, 80

3/8" (0.675")

SCH 10, 40, 80

1/2" (0.840")

SCH 5, 10, 40, 80, 160, XXH

3/4" (1.050")

SCH 10, 40, 80, 160, XXH

1" (1.315")

SCH 5, 10, 40, 80, 160, XXH

1-1/4" (1.660")

SCH 10, 40, 80, 160, XXH

1-1/2" (1.900")

SCH 10, 40, 80, 160, XXH

2" (2.375")

SCH 10, 40, 80, 160, XXH

2-1/2" (2.875")

SCH 10, 40, 80, 160, XXH

3" (3.500")

SCH 5, 10, 40, 80, 160, XXH

3-1/2" (4.000")

SCH 10, 40, 80, 160, XXH

4" (4.500")

SCH 10, 40, 80, 160, XXH

5" (5.563")

SCH 10, 40, 80, 160, XXH

6" (6.625")

SCH 5, 10, 40, 80, 120, 160, XXH

8" (8.625")

SCH 5, 10, 40, 80, 120, 160, XXH

10" (10.750")

SCH 10, 20, 40, 80

12" (12.750")

SCH 10, 20, 40, 80

14" (14.000")

SCH 10, 40

16" (16.000")

SCH 10, 40

18" (18.000")

SCH 40

 

Key Features Of Hastelloy Pipes

Hastelloy pipes are specified for 7 service conditions where carbon steel and standard austenitic grades fall short. The defining features are listed below.

  • Corrosion resistance
  • High-temperature stability
  • Strength and durability
  • Resistance to stress-corrosion cracking
  • Weldability
  • Fabricability
  • High resistance to oxidation

 

Applications Of Hastelloy Pipes

Hastelloy pipes serve 8 major industries where aggressive chemical media, high pressure, or elevated temperatures would degrade conventional piping materials.

  • Chemical processing
  • Aerospace
  • Petrochemical industry
  • Power generation
  • Marine applications
  • Pharmaceutical manufacturing
  • Pulp and paper industry
  • Oil and gas

 

How To Choose The Right Hastelloy Pipe Supplier And Manufacturer?

Selecting the right Hastelloy pipe suppliers directly affects pipe integrity, project timelines, and total procurement cost. Evaluate these 4 areas before finalising a vendor.

 

Selecting The Right Supplier And Manufacturer:

Confirm that the manufacturer produces Hastelloy pipes in the exact grade and NPS required for your project. Not every facility handles nickel-based alloys. Verify production capabilities for alloy C276 pipe (UNS N10276), C22, and B2 grades before issuing an RFQ.

 

Technical Considerations:

Match the grade to the service environment, whether chloride exposure, acidic media, or elevated pressure. Request a material test certificate (MTC) confirming chemical composition and mechanical properties. Confirm compliance with ASTM B622 for seamless Hastelloy pipes and ASTM B619 for welded variants. Custom wall schedules can have 8–12-week lead times; check stock availability early in the planning phase.

 

Evaluating Supplier Credibility:

A reliable Hastelloy pipe supplier holds at least ISO 9001 certification. Every pipe batch must carry a heat number traceable to the originating mill. This is mandatory for project documentation and quality audits. We at Piping Material maintain full traceability across all Hastelloy pipe supplies. Request references from chemical processing, oil and gas, or pharmaceutical projects, as these carry the most weight when evaluating a nickel alloy piping vendor.

 

Procurement Strategy:

Send a clear RFQ that specifies the grade (UNS number), NPS, schedule, finish, governing standard, and quantity. Evaluate at least three supplier proposals based on pricing, lead time, MTC availability, and order quantity. For bulk orders, plan a pre-dispatch inspection (PDI) or third-party inspection (TPI) at the manufacturer's location.

 

Hastelloy pipes are high-performance nickel-based alloy pipes engineered for extreme corrosion and heat resistance. The alloy family covers multiple grades, including Hastelloy C276, C22, B2, B3, and X, each tailored to specific chemical and thermal environments. This material is defined by three properties: outstanding resistance to oxidising and reducing media, excellent mechanical strength at high temperatures, and reliable weldability without post-weld heat treatment. Hastelloy pipes are used in chemical processing, oil & gas, aerospace, and pharmaceutical industries, where carbon steel and standard stainless steel fail within months.

 

Hastelloy Pipe Prices

Hastelloy pipe prices vary with grade, size, wall schedule, and order volume. Understanding these cost drivers early supports accurate project budgeting.

 

Approximate Price Range:

Hastelloy pipe prices in India range between Rs. 3,500 and Rs. 6,000 per kg for standard grades. The final rate is determined by grade, outside diameter, wall schedule, and order quantity.

 

Factors Affecting Price:

 

  • Grade and alloy content: Hastelloy C276 and C22 contain high molybdenum and chromium levels, which increase the raw material costs above simpler nickel grades.

 

  • Wall thickness and schedule: Heavier schedules, such as Sch 80S and Sch 160S, consume more alloy per unit length, increasing cost per kg directly.

 

  • Manufacturing method: Seamless Hastelloy pipes are more costly than welded equivalents due to smaller production volumes and increased tooling requirements.

 

  • Market fluctuations: Nickel and molybdenum prices influence raw material costs. Before placing bulk buy orders, confirm current LME pricing.

 

Hastelloy Pipe Grades

Hastelloy pipes are available in 8 grades, each designed to address a specific set of corrosion conditions and service temperatures.

  • Hastelloy X Pipes
  • Hastelloy N Pipes
  • Hastelloy B4 Pipes
  • Hastelloy B2 Pipes
  • Hastelloy C276 Pipes
  • Hastelloy C22 Pipes
  • Hastelloy B3 Pipes
  • Hastelloy C4 Pipes

 

Types of Hastelloy pipes

Hastelloy pipes are manufactured in two common variants, each with specific pressure ratings, weld integrity requirements, and fabrication features.

  • Seamless Hastelloy pipes
  • Welded Hastelloy pipes

 

Hastelloy Pipes Specifications

The table below covers governing standards, dimensional range, chemical composition, and mechanical properties for the Hastelloy pipe specification reference.

 

Specification

Details

Common Grades

Hastelloy C276 (UNS N10276), C22 (N06022), B2 (N10665), X

Standards

Seamless: ASTM B622, ASME SB622; Welded: ASTM B619/B626, ASME SB619/SB626

Size Range

1/8" to 24" NB; OD 6.0 mm to 609.6 mm

Wall Thickness

Sch 5S, 10S, 40S, 80S, 160S, XXS; 0.5 mm to 25 mm

Length

Single Random (6-7m), Double Random (12-14m), Custom

Forms

Seamless, Welded (ERW/EFW), Fabricated

Chemical Composition (C276, %)

Ni: Balance, Mo: 15-17, Cr: 14.5-16.5, Fe: 4-7, W: 3-4.5, Co: 2.5 max, Mn: 1 max, C: 0.01 max

Mechanical Properties (C276)

Tensile: 115 ksi (790 MPa) min, Yield: 52 ksi (355 MPa) min, Elongation: 40% min, Density: 8.89 g/cm³

 

Hastelloy Pipes Size Chart

Hastelloy pipe sizes range from NPS 1/8" through 12", covering OD values from 10.3 mm to 323.9 mm to suit standard industrial piping layouts.

 

NPS (inches)

OD (mm)

Sch 10S (mm)

Sch 40S (mm)

Sch 80S (mm)

Sch 160S (mm)

1/8

10.3

1.24

1.73

2.41

-

1/4

13.7

1.65

2.24

3.02

3.56

1/2

21.3

2.11

2.77

3.73

4.78

3/4

26.7

2.11

2.87

3.91

5.56

1

33.4

2.77

3.38

4.55

6.35

1 1/2

48.3

3.05

3.68

4.78

7.14

2

60.3

3.05

3.91

5.54

9.53

3

88.9

3.05

5.16

7.01

11.1

4

114.3

3.05

6.02

8.56

13.5

6

168.3

4.57

7.11

10.97

18.3

8

219.1

6.35

8.18

12.7

23.0

10

273.1

6.35

9.27

15.1

28.6

12

323.9

6.35

10.3

17.5

32.8

 

Schedule Chart Of Hastelloy Pipes

Wall thickness increases with schedule number. A higher schedule delivers a thicker wall and a higher pressure rating. Use this chart to confirm the correct wall specification for your operating pressure and temperature.

 

Pipe size (IPS, OD inches)

Available schedules

1/8" (0.405")

SCH 40, 80

1/4" (0.540")

SCH 10, 40, 80

3/8" (0.675")

SCH 10, 40, 80

1/2" (0.840")

SCH 5, 10, 40, 80, 160, XXH

3/4" (1.050")

SCH 10, 40, 80, 160, XXH

1" (1.315")

SCH 5, 10, 40, 80, 160, XXH

1-1/4" (1.660")

SCH 10, 40, 80, 160, XXH

1-1/2" (1.900")

SCH 10, 40, 80, 160, XXH

2" (2.375")

SCH 10, 40, 80, 160, XXH

2-1/2" (2.875")

SCH 10, 40, 80, 160, XXH

3" (3.500")

SCH 5, 10, 40, 80, 160, XXH

3-1/2" (4.000")

SCH 10, 40, 80, 160, XXH

4" (4.500")

SCH 10, 40, 80, 160, XXH

5" (5.563")

SCH 10, 40, 80, 160, XXH

6" (6.625")

SCH 5, 10, 40, 80, 120, 160, XXH

8" (8.625")

SCH 5, 10, 40, 80, 120, 160, XXH

10" (10.750")

SCH 10, 20, 40, 80

12" (12.750")

SCH 10, 20, 40, 80

14" (14.000")

SCH 10, 40

16" (16.000")

SCH 10, 40

18" (18.000")

SCH 40

 

Key Features Of Hastelloy Pipes

Hastelloy pipes are specified for 7 service conditions where carbon steel and standard austenitic grades fall short. The defining features are listed below.

  • Corrosion resistance
  • High-temperature stability
  • Strength and durability
  • Resistance to stress-corrosion cracking
  • Weldability
  • Fabricability
  • High resistance to oxidation

 

Applications Of Hastelloy Pipes

Hastelloy pipes serve 8 major industries where aggressive chemical media, high pressure, or elevated temperatures would degrade conventional piping materials.

  • Chemical processing
  • Aerospace
  • Petrochemical industry
  • Power generation
  • Marine applications
  • Pharmaceutical manufacturing
  • Pulp and paper industry
  • Oil and gas

 

How To Choose The Right Hastelloy Pipe Supplier And Manufacturer?

Selecting the right Hastelloy pipe suppliers directly affects pipe integrity, project timelines, and total procurement cost. Evaluate these 4 areas before finalising a vendor.

 

Selecting The Right Supplier And Manufacturer:

Confirm that the manufacturer produces Hastelloy pipes in the exact grade and NPS required for your project. Not every facility handles nickel-based alloys. Verify production capabilities for alloy C276 pipe (UNS N10276), C22, and B2 grades before issuing an RFQ.

 

Technical Considerations:

Match the grade to the service environment, whether chloride exposure, acidic media, or elevated pressure. Request a material test certificate (MTC) confirming chemical composition and mechanical properties. Confirm compliance with ASTM B622 for seamless Hastelloy pipes and ASTM B619 for welded variants. Custom wall schedules can have 8–12-week lead times; check stock availability early in the planning phase.

 

Evaluating Supplier Credibility:

A reliable Hastelloy pipe supplier holds at least ISO 9001 certification. Every pipe batch must carry a heat number traceable to the originating mill. This is mandatory for project documentation and quality audits. We at Piping Material maintain full traceability across all Hastelloy pipe supplies. Request references from chemical processing, oil and gas, or pharmaceutical projects, as these carry the most weight when evaluating a nickel alloy piping vendor.

 

Procurement Strategy:

Send a clear RFQ that specifies the grade (UNS number), NPS, schedule, finish, governing standard, and quantity. Evaluate at least three supplier proposals based on pricing, lead time, MTC availability, and order quantity. For bulk orders, plan a pre-dispatch inspection (PDI) or third-party inspection (TPI) at the manufacturer's location.

 

Hastelloy Pipes Suppliers

Hastelloy Pipes FAQ's

Hastelloy pipes are used in applications, like chemical reactors, heat exchangers, offshore oil and gas lines, pharmaceutical processing equipment, flue gas desulfurization systems and aircraft hydraulic lines. The nickel-molybdenum-chromium composition is resistant to both oxidising and reducing media, unlike stainless steel grades, which pit or crack under similar conditions.

Hastelloy pipe price in India ranges from Rs. 3,500 to Rs. 6,000 per kg for standard grades. The final rate depends on the grade, outside diameter, wall schedule, and order quantity.

The pressure rating varies with grade, NPS, and wall thickness. Calculate the allowable working pressure using ASME B31.3 and the allowable stress for the Hastelloy grade at the operating temperature. A Hastelloy C276 pipe in Sch 80S, NPS 2", handles substantially higher pressures than the Sch 40S equivalent.

Hastelloy pipe specifications follow ASTM B622 / ASME SB622 for seamless pipes and ASTM B619 / ASTM B626 / ASME SB619 / ASME SB626 for welded pipes. Dimensional requirements follow ASME B36.10M and B36.19M for standard pipe schedules.

Stainless steel pipes such as 316L offer solid corrosion resistance in many environments but suffer pitting and stress corrosion cracking in chloride-rich or highly acidic service. Hastelloy pipes maintain full mechanical integrity and corrosion resistance in those same conditions. Hastelloy C276 also outperforms 316L in hydrochloric and sulfuric acid service. The trade-off is a higher cost per kilogram.

Wall thickness depends on NPS and schedule. A 2" NPS Hastelloy pipe in Sch 40S has a wall of 3.91 mm. The same pipe in Sch 80S carries a wall of 5.54 mm. Refer to the size and schedule charts above for the full range across Sch 5S through XXS.

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